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Active Power Filter(Wall-mounted/Rack-mounted)

Main application fields: industrial and mining enterprises, new energy systems, civil buildings, and special industries such as rail transit and ports

Description

Product Feature

The series active power filter is available in wall-mounted and rack-mount versions, consisting of a 7-inch large monitor and an APF module. The 7-inch large monitor’s human-machine interface system is used for configuring and querying overall cabinet information, enabling both local and remote operation control.

The uses an external current transformer to detect the load current in real time. Its internal DSP calculates and extracts the harmonic components of the load current, then sends a PWM signal to the internal IGBT to control the inverter to generate a harmonic current equal in magnitude but opposite in direction to the load harmonic current, injecting it into the power grid to achieve filtering.

● The module and device, as an active power filter product, features filtering, resonance suppression, dynamic compensation, power quality optimization, and energy saving. The product has a modular design, allowing for both complete assembly and wall mounting. It is compact, space-saving, and easy to install and operate. The active power filter module and device can filter harmonics in three-phase three-wire and three-phase four-wire power grids. Installed in parallel near the distribution system busbar or electrical equipment, it can filter harmonics from the 2nd to the 50th order, achieving a harmonic removal rate of over 95%.

● Active filtering function: Automatically and in real-time follows and eliminates all harmonics in the power grid, improving equipment safety, reducing equipment losses, meeting national standards, and offering controllability and rapid response.

1. System Resonance Suppression Function: Compensation performance is unaffected by grid frequency fluctuations, and filtering characteristics are unaffected by system impedance, eliminating the risk of resonance with system impedance; Dynamic Compensation Function: Not only can it control harmonics, but it can also compensate for reactive power, suppress voltage fluctuations and flicker. It can compensate for individual harmonic sources independently or for multiple harmonic sources collectively.

2. System Power Factor Improvement Function: Through real-time harmonic and reactive power compensation, it improves the system power factor, reduces losses, and increases equipment utilization efficiency, thereby achieving energy saving.

3. The main circuit adopts a three-level topology, with a switching frequency reaching over 20kHz. It features a wide harmonic filtering range, fast response speed, modular design for easy expansion and maintenance, minimal module size, convenient combination and application, and easy operation and maintenance. It can effectively filter harmonics for various load conditions.

Technical Parameters

● Rated Operating Voltage: AC380V±20%; <10ms;

● Operating Frequency: 50Hz±5%;

● Overload Capacity: 1.2 times overload capacity @ 1min;

● Switching Frequency: 20kHz;

● Full Response Time: <10ms;

● Power Loss: ≤2.5%;

● Noise: ≤60dB;

● Communication Method: 2-channel 485 communication interface (supports GPRS/WIFI wireless communication)

● Imbalance Compensation Effect: With sufficient capacity, the current imbalance after compensation is less than 3%;

● Filtering Effect: Filtering range is 2~50 times; with sufficient capacity, the compensation rate is not lower than the requirements of GB/T 14549-1993;

● MTBF (Mean Time Between Failures): ≥100,000 hours.

Technical Advantages

● Current detection technology based on instantaneous reactive power theory enables rapid and accurate detection of harmonic currents; dynamic compensation of harmonic currents is achieved through optimized pulse width modulation (PWM) control; direct current control maximizes the filtering and compensation effect of the filter without overload.

● DSP Intelligent Measurement and Control: A 32-bit DSP chip with high-speed computing power is used as the core of the entire control unit, ensuring accurate and effective harmonic detection and compensation control; it also features intelligent monitoring functions, flexible device operation, clear display of operating parameters and status, and automatic fault diagnosis; and it can be expanded with a communication interface for background computer monitoring.

● High-Frequency Converter: A full-bridge PWM converter generates compensation current, and the main circuit uses IGBT power units, operating at high frequency, giving the converter the characteristics of small size, high efficiency, and high reliability.

Environmental Conditions

● Altitude: Below 1500 meters;

● Ambient Temperature: -20~+50℃;

● Relative Humidity: No condensation on the surface when the average maximum relative humidity of the wettest month is 90% and the average minimum temperature of that month is 25℃;

● The usage site must be free of flammable, explosive, corrosive gases and liquids, and other hazardous products; Seismic Intensity: Below 6;

● Pollution Level: Below Class III.

Note: Other special usage occasions and environmental conditions can be customized by our company.

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FAQ

Are your generators truly "industrial grade"? What's the difference between them and commercial generators?

Yes, we are truly industrial grade. The core difference lies in our design mission, materials, and testing standards. Our products utilize V-type motors and F/H-class insulation technology, designed for continuous heavy-load operation 24/7, and have passed industry standard tests such as ISO 8528 and GB/T 2820. Commercial generators, on the other hand, are typically designed for intermittent use and cannot withstand prolonged full loads.

Choosing the appropriate power requires considering the starting current and operating power of all loads. A basic principle is: Generator rated power ≥ (Total steady-state operating power of all equipment × 1.1 + Maximum starting power difference of a single motor). We strongly recommend clicking “Free Power Solution Design” to have our engineers perform professional calculations and recommend the appropriate model, avoiding underpowered systems or wasted investment.

Fully compliant. Our gas generator sets utilize advanced technologies such as lean-burn combustion, achieving a gas turbine efficiency of up to 43.6%, a leading level in the industry. Nitrogen oxide (NOx) emissions are far below the strictest national environmental standards (e.g., ≤500mg/Nm³ @5% O₂). We can provide emission testing reports from authoritative institutions and assist you in completing your project’s environmental impact assessment.

We offer an extended warranty of 1 year/1000 hours (whichever comes first) for core components. The core components you use, such as Cummins and Stamford, enjoy a “Global Warranty,” and our Changzhou OEM factory has over 100 sales and service centers worldwide, along with a 24/7 service hotline. Furthermore, we have established a comprehensive spare parts inventory system to ensure rapid supply of commonly used parts.

Of course. We provide detailed drawings, remote technical guidance, and rigorous FAT (Factory Load Test) before shipment. This ensures the equipment operates in optimal condition, eliminating your installation worries.

Does it support remote monitoring and intelligent management?

Yes. Our intelligent units come standard with an IoT module. You can view operating data in real time, receive fault alerts, remotely start and stop the generator, and generate energy consumption analysis reports via a computer web browser or mobile app. We can also provide solutions for integrating with your existing Building Automation System (BAS) or Energy Management System (EMS), depending on your needs.

Absolutely stable. We use digital AVR (Automatic Voltage Regulator) and electronic speed control systems to ensure voltage fluctuation ≤ ±1% and frequency fluctuation ≤ ±0.5% (under rated load), fully meeting the power requirements of precision equipment (such as CNC machine tools, servers, and medical equipment). We are also one of the few manufacturers offering low harmonic distortion (THD < 3%) models, further protecting your sensitive loads.

The main advantages of a gas generator are: 1) Lower operating costs: Natural gas prices are generally more stable and cheaper than diesel. It can burn not only natural gas but also associated gas from abandoned oil fields; 2) More environmentally friendly and cleaner: Lower emissions, lubricating oil consumption of only 0.1g/kWh, no black smoke, and less noise; 3) Easier maintenance: More complete combustion, less carbon buildup, and extended overhaul intervals. It is ideal for applications with a stable gas supply and requirements for environmental protection and quiet operation, such as data centers, hospitals, and industrial parks. The payback period is 30% shorter than that of diesel generators.

Our standard quotation usually includes the main unit, standard accessories, factory testing, and packaging fees. Shipping costs, installation materials, and special customizations will be calculated separately based on the actual plan, but will be clearly stated in the contract. There are no hidden costs. The delivery time for standard models is approximately 6-8 weeks, while customized models will be determined based on requirements.

Parallel operation involves connecting two or more generators in parallel to achieve: 1) Capacity expansion: meeting increasing power demand; 2) Redundancy: when one generator fails, the others can continue to supply power, ensuring extremely high reliability; 3) Energy saving: automatically adjusting the number of operating generators according to the load to maintain high efficiency. If you have extremely high requirements for power supply reliability (such as in data centers), or if you have future expansion plans, a parallel operation system is the best choice.

Project Ordering Process

1. Inquiry & Requirement Confirmation

We begin by discussing your project specifications, application needs, and any existing technical documents.

2. Technical Data & Drawing Submission

You share detailed electrical parameters, site layouts, schematics, or conceptual drawings for our review.

3. Engineering Review & Solution Design

Our engineering team analyzes your data and designs a customized system, ensuring compliance with standards and project goals.

4. Quotation & Commercial Proposal

We provide a detailed offer including technical specifications, pricing, delivery schedule, and terms.

5. Order Confirmation & Contract Finalization

Upon agreement, we finalize the order and sign the contract to officially launch the project.

6. Pre-production Planning & Approval

We prepare manufacturing drawings and documents for your final approval before production begins.

7. Production & Quality Inspection

Manufacturing proceeds under strict quality control, with optional inspections available at key stages.

8. Testing & Certification

All products undergo rigorous performance and safety tests, with certifications provided as required.

9. Packing & Shipment

Equipment is securely packed and shipped according to agreed logistics terms.

10. Delivery & On-site Handover

We ensure safe arrival of goods and provide necessary documentation for customs and installation.

11. Installation Supervision & Commissioning

Our engineering team can provide on-site installation supervision, commissioning, and startup assistance.

12. Project Close-out & Follow-up

We complete final documentation, provide training if needed, and maintain ongoing technical support.

HOW CAN WE HELP?

We respond to your needs first

Our Location

Huafei Road 9, Qianqiao,Huishan District, WuxiCity,China

Office Hour

Mon-Sun : 8am-6pm
6pm-7am customer service online

Email Address

alan@aleopower.com

Phone Number

86-18661056678(Jett)

We recommend you to experience it in person:

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We look forward to saving you decision-making time and establishing transparent and trusting long-term cooperation!

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